Traditional flavours such as jam, marmalade and molasses are among the indispensables of our tables. However, the production of these flavours has become faster, more hygienic and much more efficient thanks to modern technologies. Today, especially in the food industry, production line machines offer significant advantages to both producers and consumers by combining quality and efficiency.
In this article, we will examine the modern machines used in jam, marmalade and molasses production, their critical role in the production process and the important advantages they offer.
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Barrel Emptying Unit:
The first step of the production line starts with the transfer of raw materials to the production line. The bin emptying unit ensures that large quantities of fruit or raw materials are quickly and hygienically emptied from the bins. This system saves time in the work area and supports the acceleration of production. It facilitates the transition to automation by eliminating the slowness of manual work, especially in large-volume enterprises.
Conveyor:
The movement of raw materials in the production line is a critical element for the smooth progress of each stage. The Z-type conveyor ensures that raw materials such as fruit are transported without damage and spillage.
This system ensures the continuity of the line and reduces the need for manpower. Especially by creating a smooth and sequential working environment, it prevents disruptions in the production process.
Universal Washer:
Hygiene is the cornerstone of food production. The universal washing system ensures that dirt, pesticides and other harmful substances are removed from the fruit. This system ensures not only the cleanliness of the fruit, but also that the entire production line operates in accordance with hygiene standards.
Furthermore, this washing system offers an environmentally friendly solution by optimising the amount of water used in the production process.
Sorting Table Machine:
In order to produce a quality jam or marmalade, the choice of raw material is of great importance. The sorting belt guarantees the quality of the final product by removing rotten or unsuitable fruit and foreign materials.
This system allows producers to offer a homogeneous and standardised product and prevents losses due to faulty products.
Tubular Heater:
Heating the product is a critical stage in jam and molasses production. The tubular heater ensures homogenous heating of the product, while saving energy.
This system helps the products to reach the right consistency, while preserving their nutritional values and flavours, offering a delicious experience to the consumer.
Palper:
In products such as marmalade, it is extremely important to achieve a homogenous consistency. The palper separates the fruit pulp from the peel and seeds.
This unit ensures a better quality product with less human intervention in the production line. It saves time and cost, especially in large volume production.
Boule Type Evaporation System:
In jam, marmalade and molasses production, consistency is one of the factors determining the quality of the final product. Bull type concentrated evaporator evaporates the water in the product content and ensures that the correct consistency is obtained.
One of the most important advantages of this system is that it saves energy while preserving the taste, colour and aroma of the product.
Volumetricfilling Machine:
The jam, marmalade or molasses produced is filled into jars or packs with a volumetric filling unit at the filling stage. This system ensures that each package is filled in a standardised amount, creating a consistency between the products.
It also increases consumer confidence by providing a working environment that complies with hygiene standards during filling.
Pasteurization And Cooling Tunnel System:
Pasteurisation is a critical stage to increase product durability and to remove microorganisms. This tunnel system performs the process of heating products to the correct temperature and then rapidly cooling them. This process extends the shelf life of the product, providing consumers with a fresh and reliable product for longer. The cooling tunnel accelerates the product’s readiness for packaging and increases the efficiency of the production line.
Advantages of Modern Production Lines
These modern machines used in the production of jam, marmalade and molasses facilitate the production process and increase the quality standards. The main advantages offered by these systems are as follows:
- Time Saving: Automation systems minimise manual intervention by accelerating production processes.
- Hygiene and Safety: Modern machines ensure production in compliance with food safety standards.
- Energy Efficiency: Energy-saving systems both reduce costs and are environmentally friendly.
- Product Quality: Precise control and homogenous operation at every stage ensures high quality products.
- Cost Control: Costs are reduced by requiring less labour and preventing faulty production.
Modern Solutions in Jam, Marmalade and Molasses Production
The preparation of traditional flavours such as jam, marmalade and molasses with modern production lines offers great advantages for both producers and consumers. High-tech machinery used at every stage, from raw material processing to filling, optimises the production process, resulting in high quality and hygienic products.
Investments in technology in food production increase the competitiveness of brands and provide consumers with reliable and tasty products. Therefore, modern production lines are one of the most important elements that consolidate the place of traditional flavours in the contemporary world.
If you would like to learn more about these machines and production processes or if you would like to modernise your own production line, our expert teams are ready to guide you.
