Sauce production is one of the most dynamic areas of the food industry. Products such as ketchup, mayonnaise and barbecue sauce are an indispensable part of the tables. However, the processes that these flavours go through before meeting with the consumer are very detailed and sensitive. In this article, we offer an in-depth look at the sauce production lines offered by URYATECH and the advantages these lines bring to the sector.
Modern Approaches in Sauce Production
Quality, hygiene and efficiency are the most important criteria in food production. These elements are also vital in sauce production. The sauce production lines developed by URYATECH attract attention with their high automation level and innovative technologies.
Why Automation?
Production by traditional methods is a time-consuming and error-prone process. Automated production lines, minimising human intervention:
- More consistent product quality,
- Lower operating costs,
- It provides advantages such as faster production.
Ketchup-Mayonnaise-Sauce Preparation Unit:
The most critical stage of sauce production is to combine the raw materials and obtain a homogenous mixture. URYATECH’s ketchup-mayonnaise-sauce preparation machine:
- It has a mixing capacity that adapts to different types of sauces.
- Thanks to advanced mixers, it prevents lumping and offers the same standard product every time.
- Optimises the consistency and taste of the product with heating and cooling processes.
Glucose Tank:
Glucose balances the sweetness of sauces and supports the consistency. URYATECH’s glucose tanks are designed to store and use this important ingredient in a controlled manner:
- The fluidity of the glucose is maintained thanks to temperature control.
- Precise transfer to the production line, thus avoiding material waste.
- The hygienic design prevents bacterial growth.
Oil Tank:
For sauces to have a smooth and creamy texture, the right amount of oil must be used. URYATECH oil tanks:
- Provides high capacity storage.
- Optimises the oil temperature and viscosity and transfers it to the production line properly.
- Designed in accordance with food safety standards.
Full Automatic Tubular Pasteurizer Unit:
Pasteurisation ensures that sauces are free from microbial load and their shelf life is extended. URYATECH’s fully automatic tubular pasteurising unit performs this process in the most efficient way:
- It neutralises all microorganisms by heating the product evenly.
- Automatic control systems minimise temperature variations.
- Preserves the taste and nutritional values of the sauce during the pasteurisation process.
Volumetric Filling Machine:
The filling stage is the step where the sauces are packaged and ready to reach the consumer. URYATECH’s volumetric filling unit manages this process quickly and precisely:
- It can be adjusted to different pack sizes.
It performs precise measurements to avoid product waste. - Increases production efficiency with high speed filling capacity.
Tubular Pasteurizer And Cooling Tunnel System:
After filling, pasteurisation and rapid cooling are carried out to extend the shelf life of the products and maintain quality standards. URYATECH’s pasteurisation and cooling tunnel system:
- Pasteurises sauces quickly after the filling process.
- It preserves the freshness and nutritional values of the product with the cooling process.
- It is environmentally friendly with its modern design that saves energy.
URYATECH Difference in Sauce Production
URYATECH prioritises hygiene, quality and efficiency when designing sauce production lines. Each machine can be customised to suit the needs of businesses. Advanced automation systems make it easy to monitor and manage the production process.
Sauce production is a process that requires attention to detail. The production lines offered by URYATECH help you achieve maximum efficiency and quality in this process. If you want to make a difference with the flavour and reliability of your products, discover URYATECH solutions. For more information, you can visit the company’s website and choose the most suitable production line for your business.
